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Line 653: + + + + + + + − '''6.''' Congratulations! Your Zynthian V5 is ready to boot for the first time. It's time to [[Zynthian Software|burn a SD-card with the latest zynthian software image]].
Assembling Zynthian Kit V5 (view source)
Revision as of 10:18, 14 December 2023
, 10:18, 14 December 2023→Install the display ribbon cable to the RPi4
** uSD-card adapter with flat cable: 5cm long, 1cm wide, 1mm pitch
** uSD-card adapter with flat cable: 5cm long, 1cm wide, 1mm pitch
* Screws
* Screws
** 12 x ISO7380 M2.5x5mm black zinc steel (round head)
** 12 x ISO7380 M2.5x5mm black zinc-plated steel (the smaller ones with round head)
** 21 x ISO7380 M3x5mm black zinc steel (round head)
** 21 x ISO7380 M3x5mm black zinc-plated steel (the slighty bigger ones with round head)
** 10 x DIN7991 M3x6mm black zinc steel (conic head)
** 10 x DIN7991 M3x6mm black zinc-plated steel (the ones with conic head)
** 4 x DIN916 M3x4mm black zinc steel (headless)
** 4 x DIN916 M3x4mm black zinc-plated steel (the headless ones)
** 8 x Spacer M3x10mm brass
** 8 x Hexagonal Spacer M3x10mm brass
* Mechanized Aluminum Knobs (4 units)
* Mechanized Aluminum Knobs (4 units)
* Power Supply: 24V, 1.5 Amp (1 unit)
* Power Supply: 24V, 1.5 Amp (1 unit)
* '''SD-Card >= 16GB (NOT included in V5 kit)'''
* '''SD-Card >= 16GB (NOT included in V5 kit)'''
* Optional: CR2032 lithium battery (NOT included in V5 kit)
* Optional: CR2032 lithium battery (NOT included in V5 kit)
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{{WarningBox|For working, the V5 needs a SD-card with the ZynthianOS software. [[Zynthian Software|Learn how to download the SD-image and prepare your SD-card.]]}}
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Depending of your skills and ability, from 1 to 3 hours.
Depending on your skills and ability it may take 1 to 3 hours.
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* '''Read and follow carefully the assembling instructions.''' Don't ignore any guidance or recommendation. We are quite lazybones, so we should had some important reason to write it.
* '''Read and follow carefully the assembling instructions.''' Don't ignore any guidance or recommendations. We are quite lazybones, so we should have had some important reason to write them.
* '''Use the browser's zoom for magnifying the details in the pictures.''' They have good resolution and will allow you to see all details you need.
* '''Use the browser's zoom for magnifying the details in the pictures.''' They have good resolution and will allow you to see all details you need.
* '''Prepare the working space and the needed tools.''' A clean 120 x 60 cm table will be big enough. More is always welcome. Less is not recommended. Remove all stuff you don't need from the surface and prepare the tools you will need.
* '''Prepare the working space and the needed tools.''' A clean 120 x 60 cm table will be big enough. More is always welcome. Less is not recommended. Remove all stuff you don't need from the surface and prepare the tools you will need.
* '''Ensure you have good lighting in the working area.''' Having good lightning will ease delicate operations, specially those involving smaller parts.
* '''Ensure you have good lighting in the working area.''' Having good lightning will ease delicate operations, especially those involving smaller parts.
* '''Please, be extremely delicate when manipulating the flat cable connectors (FPC).''' They are the weakest parts and can be easily broken. Look carefully the photos/videos and proceed just in the way we recommend. Use 2 hands, one finger from each hand. Avoid manipulating the connectors with a single hand or finger and don't use any tool for this.
* '''Please, be extremely delicate when manipulating the flat cable connectors (FPC).''' They are the weakest parts and can be easily broken. Look carefully at the photos/videos and proceed just in the way we recommend. Use 2 hands, one finger from each hand. Avoid manipulating the connectors with a single hand or finger and don't use any tool for this.
* '''Don't be impatient.''' If you have doubts or you are blocked, please, '''stop assembling and [https://discourse.zynthian.org/ ask in the forum]''' or send an email to support@zynthian.org. It's better to wait some hours to get an answer than waiting for days/weeks to get a replacement part.
* '''Don't be impatient.''' If you have doubts or you don't know how to go on, please, '''stop assembling and [https://discourse.zynthian.org/ ask in the forum]''' or send an email to support@zynthian.org. It's better to wait some hours to get an answer than waiting for days/weeks to get a replacement part.
* '''Keep your hands clean''' so you can enjoy a nice unit after finishing.
* '''Keep your hands clean''' so you can enjoy a nice unit after finishing.
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{{WarningBox| DON'T USE FORCE! NEVER! Some parts are really delicate, specially flat cable connectors (FPC), and you could easily break something if you are brute. Assembling the V5 unit is not difficult at all, but it's a clock-maker work. A beginners one that almost everyone could do, but clock-maker's task anyway. if you are not very used to manipulate this kind of stuff, please, proceed slowly and think twice to do it once.}}
{{WarningBox| DON'T USE FORCE! NEVER! Some parts are really delicate, especially flat cable connectors (FPC), and you can easily break something if you are brute. Assembling the V5 unit is not difficult at all, but it's a clock-maker work. A beginners one that almost everyone can do, but clock-maker's task anyway. If you are not very used to manipulate this kind of stuff, please, proceed slowly. Thinking twice will let you build it once.}}
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=='''Dump the screws bag in an suitable receptacle'''==
=='''Dump the screws from bag in a suitable receptacle'''==
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[[File:capture000028_fixed_wiki.JPG|600px|right]]
[[File:capture000028_fixed_wiki.JPG|600px|right]]
Be careful when opening the screws bag. Some of them are really small and you could easily lose them. Please, don't dump them on the table's surface or on top a piece of paper. We recommend to dump the bag's content in an small tray, so you can look and take the parts easily, but getting them well confined so they can't be easily lost.
Be careful when opening the screws bag. Some of them are really small and you can easily lose them. Please, don't dump them on the table's surface or on top a piece of paper. We recommend to dump the bag's content in a small tray, so you can look at and take out the parts easily while getting them well confined so they can't be lost.
Pay special attention to the 4 tiny headless screws used to secure the knobs. They are really small!! You can screw them into the knobs as a first step to avoid losing them during the build process.
Now is a good time to familiarize yourself with the different screw models available. Take a close look at the content of the screws bag and try to identify:
* 12 x ISO7380 M2.5x5mm black zinc-plated steel => the smaller ones with round head
* 21 x ISO7380 M3x5mm black zinc-plated steel => the slighty bigger ones with round head
* 10 x DIN7991 M3x6mm black zinc-plated steel => the ones with cone-shaped head
* 4 x DIN916 M3x4mm black zinc-plated steel => the headless ones
* 8 x Hexagonal Spacer M3x10mm brass => they are the only brass parts
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=='''Sticking the rubber feet to the aluminum case bottom'''==
=='''Stick the rubber feet to the aluminum case bottom'''==
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[[File:IMG_4118_fixed_wiki.JPG|600px|right]]
[[File:IMG_4118_fixed_wiki.JPG|600px|right]]
'''3.''' Stick the 4 x rubber feet to the aluminum case bottom part. This will prevent scratches during the assembling process.
'''3.''' Stick the 4 x rubber feet to the aluminum case bottom part. This will prevent scratches during the assembly process.
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=='''Install the display ribbon cable to the RPi4'''==
=='''Plug the display ribbon cable into the RPi4'''==
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[[File:IMG_4135_fixed_wiki.JPG|600px|right]]
[[File:IMG_4135_fixed_wiki.JPG|600px|right]]
'''3.''' Open the RPi4's DSI connector by softly pulling both sides of the tiny black tongue at once. When it's totally open, push the ribbon cable inside, straight, with the blue side facing out. When the cable is totally inserted, close the connector by pushing the tongue with 2 fingers, one of each hand. Pay attention to ensure the cable does not move out of the connector. If it's not well inserted or not straight, repeat the operation until it's OK.
'''3.''' Open the RPi4's DSI connector by softly pulling both sides of the tiny black tongue at once. When it's totally open, push the ribbon cable inside, straight, with the blue side facing out. '''All flat cables in the V5 kit are reversible, so you can take any of the 2 caps''', while taking care of placing the blue side facing out. When the cable is tightly inserted, close the connector by pushing the tongue with 2 fingers, one of each hand. Pay attention to ensure the cable does not move out of the connector. If it's not well inserted or not straight, repeat the operation until it's OK.
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{{WarningBox| When possible, use 2 hands to manipulate the fragile FPC connectors. You will control the applied force a lot better than using a single hand. If you couldn't use 2 hands, take extreme care. In fact, extreme care should be taken all the time when manipulating FPC connectors.}}
{{WarningBox| When possible, use 2 hands to manipulate the fragile FPC connectors. You will control the applied force a lot better compared to just using a single hand. If you can't use both hands, take extreme care. In fact, extreme care should always be taken while manipulating FPC connectors.}}
{{NoteBox| If you break a FPC's connector tongue, you could workaround the problem with thermal glue. Not nice, but it works quite well! }}
{{NoteBox| If you break an FPC's connector tongue, you could work around the problem using a hot glue gun. Not nice, but it works quite well! }}
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Zynthian V5 gets a 25% extra power from the RPi4 by overclocking the CPU up to 2 GHz. For this to work properly, we need to remove the heat generated by the RPi4. As we don't want a noisy fan, prone to failure, pushing dust inside our nice case, we are using the aluminum case as a huge heat-sink. This is achieved by the thermal block, a solid aluminum block that closely contacts with the RPi4's chips and serve as a heat-highway to the aluminum case bottom, and from there, to the rest of the aluminum case. When your zynthian V5 is working hard, or when external temperature is high enough, you will note the V5 case is hot. This is good because it means the thermal block is doing its job of transferring heat from inside to the aluminum case body, where it's dissipated to the ambient environment.
Zynthian V5 gets a 25% extra power from the RPi4 by overclocking the CPU up to 2 GHz. For this to work properly, we need to remove the heat generated by the RPi4's components. As we don't want a noisy fan, prone to failure, pushing dust inside our nice case, we are using the aluminum case as a huge heat-sink. This is achieved by the thermal block, a solid aluminum block that closely contacts with the RPi4's chips and serves as a heat-highway to the aluminum case bottom, and from there, to the rest of the aluminum case. When your zynthian V5 is working hard, or when external temperature is high enough, you will note the V5 case getting hot. This is good because it means the thermal block is doing its job of transferring heat from the inside to the aluminum case body, where it's dissipated to the ambient environment.
Having understood all this, you may realize '''this is a key step for getting your V5 working at 100%''' of its capacity, so don't be in a hurry and take your time to do a good job. Let's start!
Having understood all this, you may realize '''this is a key step for getting your V5 working at 100%''' of its capacity, so don't be in a hurry and take your time to do a good job. Let's start!
[[File:IMG_4188_fixed_wiki.JPG|600px|right]]
[[File:IMG_4188_fixed_wiki.JPG|600px|right]]
'''7.''' Finally, stick the remaining piece of thermal pad (27 x 20 mm) on the contact surface in the external side of the thermal block. That is, on top of the "tower" with 2 tiny holes. Follow the same procedure you already did with the 3 smaller pieces, but don't remove the transparent protective sheet yet. You will do later, when installing it in the aluminum case bottom.
'''7.''' Finally, stick the remaining piece of thermal pad (27 x 20 mm) on the contact surface in the external side of the thermal block. That is, on top of the "tower" with 2 tiny holes. Follow the same procedure you already did with the 3 smaller pieces, but don't remove the transparent protective sheet yet. This will be done later, when installing the module in the aluminum case bottom.
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[[File:IMG_4226_fixed_wiki.JPG|600px|right]]
[[File:IMG_4230_fixed_wiki.JPG|600px|right]]
[[File:IMG_4230_fixed_wiki.JPG|600px|right]]
'''3.''' Plug the RBPi4 (with the thermal block attached) on the Main Board's RBPi4 socket, the big one with 2 rows of 20 pin-holes each. Pay attention to not bend any pins and also note that the display flat cable should pass thru the rectangle hole in the main board.
'''3.''' Plug the RBPi4 (with the thermal block attached) on the Main Board's RBPi4 socket, the big one with 2 rows of 20 pin-holes each. Pay attention to not bend any pins. Also note that the display flat cable should pass through the rectangular hole in the main board, as seen in the photos (zoom in if you have doubts).
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{{NoteBox| At this point, you could do in advance steps [[#Plug_SD-card_adapter|3.6]] and [[#Plug_USB-C_adapter|3.7]]. Some people will find more comfortable to plug the SD-card & USB-C adaptors before assembling the main board in the aluminum case. Up to you!}}
{{NoteBox| At this point, you can do these steps in advance: [[#Plug_SD-card_adapter|3.6]] and [[#Plug_USB-C_adapter|3.7]]. Some people will find it more comfortable to plug in the SD-card & USB-C adaptors before assembling the main board in the aluminum case. It's up to you!}}
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[[File:IMG_4276_fixed_wiki.JPG|600px|right]]
[[File:IMG_4276_fixed_wiki.JPG|600px|right]]
'''6.''' '''Remove the transparent protective sheet''' from the piece of thermal pad stuck in the thermal block bottom and softly place the main board in the aluminum case bottom. You will find it more comfortable to grab the thermal block to do this operation. Fix it using the 7 x ISO7380 M3 screws.
'''6.''' '''Remove the transparent protective sheet''' from the piece of thermal pad stuck to the thermal block bottom and softly place the main board in the aluminum case bottom. You will find it more comfortable to grab the thermal block to do this operation. Fix it using the 7 x ISO7380 M3 screws.
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[[File:IMG_4286_fixed_wiki.JPG|600px|right]]
[[File:IMG_4286_fixed_wiki.JPG|600px|right]]
'''3.''' Insert the SD-card adapter's ribbon cable. It must be inserted straight, with the blue side face down.
'''3.''' Insert the SD-card adapter's ribbon cable. It must be inserted straight, with the blue side facing down.
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[[File:IMG_4294_fixed_wiki.JPG|600px|right]]
[[File:IMG_4294_fixed_wiki.JPG|600px|right]]
'''3.''' Insert the USB-C adapter's ribbon cable. It must be inserted straight, leaving the blue side face down.
'''3.''' Insert the USB-C adapter's ribbon cable. It must be inserted straight, with the blue side facing down.
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This little piece of plastic is just to avoid you accidentally drop the micro-SD card into the aluminum case without getting inserted in the SD-card reader.
This little piece of plastic is just to make sure you can't accidentally push the SD card into the gap between its slot and the case, thus losing it.
But ... can this happen? Well, it's not easy, but we have printed this nice piece of plastic for some reason ;-)
But ... can this happen? Well, it's not easy, but we provided this nice piece of plastic for a reason ;-)
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[[File:capture000081_fixed_wiki.jpg|600px|right]]
[[File:capture000081_fixed_wiki.jpg|600px|right]]
'''2.''' Flip the aluminum case bottom and look for the 2 countersunk holes. Using the allen wrench, punch the thermal pad through the holes.
'''2.''' Flip the aluminum case bottom and look for the 2 countersunk holes. Using the Allen wrench, punch the thermal pad through the holes.
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[[File:capture000082_fixed_wiki.jpg|600px|right]]
[[File:capture000082_fixed_wiki.jpg|600px|right]]
'''3.''' Screw the 2 bolts and tight them strong enough, but not too much.
'''3.''' Screw the 2 bolts and tighten them well enough, but not too much.
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[[File:capture000090_fixed_wiki.JPG|600px|right]]
[[File:capture000090_fixed_wiki.JPG|600px|right]]
'''2.''' If you don't want your zynthian V5 to behave like a rattle, please, remove the nuts and rings from the rotary encoders. You don't need these, so you can throw them away or put in the screws tray.
'''2.''' If you don't want your Zynthian V5 to behave like a rattle, please, remove the nuts and rings from the rotary encoders. You don't need these, so you can throw them away or keep them in the screws tray.
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[[File:capture000068_fixed_wiki.JPG|600px|right]]
[[File:capture000068_fixed_wiki.JPG|600px|right]]
'''4.''' Secure the 8 x spacers in the control board's top side. To do this, insert the bolt from the back side and while holding it with your finger, fasten the spacer with the other hand until it's tight. You don't need a wrench for this, but you could use it if you like.
'''4.''' Secure the 8 x spacers on the control board's top side. To do this, insert the bolt from the back side and while holding it with your finger, fasten the spacer with the other hand until it's tight. You don't need a wrench for this, but you can use one if you like.
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[[File:capture000072_fixed_wiki.JPG|600px|right]]
[[File:capture000072_fixed_wiki.JPG|600px|right]]
'''1.''' Take the display from its case. It should have 2 protective sheets. The first one is thin and baggy and the second one is thicker and it fits the LCD panel except for a small green tab. Remove the first protective sheet (the thin and baggy one) and leave the second one untouched. After this, flip the display and remove the 4 yellow protective sheets from the outer spacers. You could use your fingernail or a cutter for this operation.
'''1.''' Take the display from its case. It should have 2 protective sheets. The first one is thin and baggy and the second one is thicker and it fits the LCD panel except for a small green tab. Remove the first protective sheet (the thin and baggy one) and leave the second one untouched. After this, flip the display and remove the 4 yellow protective sheets from the outer spacers. You can use your fingernail or a cutter for this operation.
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[[File:capture000086_fixed_wiki.jpg|600px|right]]
[[File:capture000086_fixed_wiki.jpg|600px|right]]
'''3.''' Insert the ribbon cable into the FPC connector. It must be inserted straight, with the blue side face down.
'''3.''' Insert the ribbon cable into the FPC connector. It must be inserted straight, with the blue side facing down. '''All flat cables in the V5 kit are reversible, so you can take any of the 2 caps''', while taking care of placing the blue side facing down.
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[[File:capture000089_fixed_wiki.jpg|600px|right]]
[[File:capture000089_fixed_wiki.jpg|600px|right]]
'''3.''' Place the silicone buttons in place, on top the control board. Note the tiny silicone nipples in the bottom and pay attention to get them to fit into the small locating-holes on the control board. Once it's done, softly side-push to check the buttons are well sited in place. They shouldn't move.
'''3.''' Place the silicone button pad on top the control board. Note the tiny silicone studs in the bottom of the pad and pay attention to make them fit into the small positioning holes on the control board. Once it's done, softly push the button pad to the side to check whether it sits snug in it's place. The pad shouldn't move when you try pushing it to the side.
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='''JOINING BOTH PARTS AND CLOSING THE CASE'''=
='''JOINING BOTH PARTS AND CLOSING THE CASE'''=
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If you want to place a CR2032 lithium battery for the RTC (Real Time Clock), this is a good moment. If not, don't worry, you can open the case and do it later.
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[[File:capture000123_fixed_wiki.jpg|600px|right]]
[[File:capture000123_fixed_wiki.jpg|600px|right]]
'''3.''' Close the case slowly, taking care that the cables are not being trapped.
'''3.''' Close the case slowly, taking care that the cables are not being trapped.
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[[File:capture000158_fixed_1024.jpg|600px|right]]
'''4.''' '''Before securing the case top and the knobs''', it's a good time to '''[[Zynthian Software|burn a SD-card with the latest zynthian software image]]''' and check everything is working OK.
Please, use a good quality SD-card and follow the [[Zynthian Software|instructions]] carefully.
First boot could take some time. Don't be impatient and wait until you see the splash screen with the logo. If the display remains black after 1 minute, please, re-check the [[Zynthian Software|instructions]] and re-burn the SD-card again. If this still don't work, try with a different SD-card before reporting in the [https://discourse.zynthian.org forum]. For solving SD-card issues, it could be useful to [https://raspberrytips.com/green-and-red-light-on-raspberry-pi check the RPi4 status LEDs].
Once you see the splash screen, it could take some minutes until the system is ready. You deserve a beer, or at less some some tea or coffee. When the first-boot process finishes, the zynthian will reboot and you will be in the main menu, ready to play.
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[[File:capture000125_fixed_wiki.jpg|600px|right]]
[[File:capture000125_fixed_wiki.jpg|600px|right]]
'''4.''' Take the remaining 6 x ISO7380 M3 screws and secure the case, 3 on each side. Tighten enough, but not too much.
'''5.''' If everything worked fine and your zynthian booted, finish the task before start exploring your new zynthian V5. Take the remaining 6 x ISO7380 M3 screws and secure the case, 3 on each side. Tighten enough, but not too much.
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[[File:capture000140_fixed_wiki.jpg|600px|right]]
[[File:capture000140_fixed_wiki.jpg|600px|right]]
[[File:capture000158_fixed_1024.jpg|600px|right]]
'''6.''' '''Congratulations!''' Your Zynthian V5 is ready to boot for the first (or second??) time. '''If you didn't yet''', it's time to '''[[Zynthian Software|burn a SD-card with the latest zynthian software image]]'''. Please, use a good quality SD-card and follow the [[Zynthian Software|instructions]] carefully.
First boot could take some time. Don't be impatient and wait until you see the splash screen with the logo. If the display remains black after 1 minute, please, re-check the [[Zynthian Software|instructions]] and re-burn the SD-card again. If this still don't work, try with a different SD-card before reporting in the [https://discourse.zynthian.org forum]. For solving SD-card issues, it could be useful to [https://raspberrytips.com/green-and-red-light-on-raspberry-pi check the RPi4 status LEDs].
Once you see the splash screen, it could take some minutes until the system is ready. You deserve a beer, or at less some some tea or coffee. When the first-boot process finishes, the zynthian will reboot and you will be in the main menu, ready to play.
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